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Pharmaceutical

Pharmaceutical Manufacturing Compliance

Implementation: 9 months
Industry: Pharmaceutical

Regulatory Compliance Challenge

A major pharmaceutical manufacturer faced increasing regulatory scrutiny and struggled with maintaining 21 CFR Part 11 compliance while managing complex batch production across multiple facilities.

Key Pain Points

  • Complex FDA audit requirements consuming weeks of preparation
  • Paper-based batch records prone to errors
  • Difficulty tracking deviations and CAPAs
  • Limited real-time visibility into production status
  • Risk of data integrity issues

Blockchain-Verified Production

Tesan AI implemented a comprehensive digital manufacturing platform with WORM-compliant records and blockchain verification for complete data integrity.

Key Features Deployed

  • Electronic batch records with WORM compliance
  • Real-time production monitoring and alerting
  • Automated deviation detection and escalation
  • Blockchain-verified chain of custody
  • AI-powered quality prediction
  • Integrated CAPA management

Compliance Excellence

Measurable outcomes from the implementation

100%
FDA Compliance
Zero 483 observations in subsequent audits
Zero
Product Recalls
Complete batch traceability prevents issues
40%
Faster Audits
Instant access to all production records
75%
Deviation Reduction
Through predictive quality monitoring

Implementation Journey

A structured approach to transformation

Phase 1

GxP Assessment

Validation of platform against 21 CFR Part 11 requirements

Phase 2

System Design

Custom configuration for pharmaceutical workflows

Phase 3

Validation

IQ/OQ/PQ protocols and documentation

Phase 4

Training

Comprehensive training for operators and quality team

Phase 5

Go-Live

Phased rollout with parallel operations

Use Cases Implemented

Specific applications within this implementation

Electronic batch record managementEquipment qualification trackingEnvironmental monitoringDeviation and CAPA managementSupplier qualification

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