AI Solutions for Smart Manufacturing & Factories
Transform factory operations with predictive maintenance, quality control automation, and intelligent production optimization.
70%
AI reduces unplanned downtime by 70%
Who Needs This Solution
- Factory managers overseeing production lines
- Quality assurance teams reducing defects
- Maintenance engineers preventing downtime
- Operations leaders optimizing throughput
Core Challenges
- Unplanned downtime costing $260,000+ per hour
- Quality defects leading to expensive recalls
- Manual inspection missing subtle defects
- Energy waste from inefficient operations
How AI Solves These Challenges
Predictive maintenance alerts before equipment fails
Computer vision detects defects in real-time
Production optimization reduces energy consumption
Digital twins simulate and optimize processes
Tesan AI's Competitive Edge
Our unique technology stack delivers unmatched capabilities for smart manufacturing & factories
Unified Platform
Connects sensors, PLCs, robots, and ERP systems
Worm Technology
Sub-millisecond edge inference for real-time control
Blockchain Security
Immutable quality records and compliance logs
AI Nodes
Distributed processing across factory floor
Key Use Cases
Real-world applications driving measurable business outcomes
Predictive Maintenance
Who
Factory managers with expensive equipment
Challenge
Unplanned downtime costs $260,000/hour average
Solution
Tesan AI's Worm technology monitors vibration patterns and alerts before failure, serving 5M+ factories globally
Quality Control Automation
Who
Automotive and electronics manufacturers
Challenge
Defects cost $50M+ in annual recalls
Solution
Vision AI detects micro-defects humans miss, targeting 8M+ production units
Success Story
"A major automotive supplier reduced defect rates by 85% and saved $30M annually in recall prevention."
Market Opportunity
$500 billion by 2030 with Industry 4.0 adoption
Ready to Transform Your Smart Operations?
Join leading organizations using Tesan AI to drive innovation and efficiency.